Category Archives: Engineering

Car Style Mass Transit Mag Lev System

Skytran is a very cool sounding transportation option. It promises, individual transportation modules traveling at 100 miles per hour within the city nonstop to many more points than light rail can service. The current non-solutions we have been attempting for decades of building more and more roads is not working.

The costs is estimated at much cheaper than other alternatives. It would be great if something like this could actually make it (it is much easier to dream about possibilities than to bring them into the world).

From the SkyTran web site:

It works like a taxi that picks you up and drives you to your destination. You travel only with people you choose to, in personal-sized vehicles. The electric vehicles are automatically driven at a constant speed on the main guideway. Like on a freeway, you travel non-stop until taking an exit-ramp at your destination. Also like a freeway, instead of intersections PRT has over-passes so you truly never have to stop… vehicles are lined up waiting for you at boarding stations, and after you get out, they either line up to wait for another rider, or go park themselves and wait for peak periods when they’ll be needed.

At 60 mph the electricity for SkyTran would cost less than 1 cent per mile (at current electricity costs of 11 cents per kWhr). By comparison, buying gas for a 30-MPG car at $2/gallon costs more than 7 times as much.

The site estimates the cost at$10 million per mile for one-way track and $15 million per mile for two-way track. Fundamentally, SkyTran track can be cheaply built because all of the components are very light-weight. Weight is why roads and trains cost so much… In comparison, SkyTran’s guideway only needs to support one 1000 pound (loaded) vehicle at a time… See the detailed cost evaluation page.
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William Kamkwamba on the Daily Show

Pointy haired bosses removed the video. Argh!

William Kamkwamba on the Daily show. I first posted about William’s great work in 2007 – Home Engineering: Windmill for Electricity. What a great example of what can be done by sharing scientific and engineering ideas with those who will make the effort to create workable solutions.

William has written a book on his life: The Boy Who Harnessed the Wind.

Related: Inspirational EngineerMake the World Betterposts on engineersposts on Africa

Learning Design of Experiments with Paper Helicopters

Paper helicopter stairwell dropPhoto showing the helicopter test track by Brad

Dr. George E.P. Box wrote a great paper on Teaching Engineers Experimental Design With a Paper Helicopter that can be used to learn principles of experimental design, including – conditions for validity of experimentation, randomization, blocking, the use of factorial and fractional factorial designs and the management of experimentation.

I ran across an interesting blog post on a class learning these principles today – Brad’s Hella-Copter:

For our statistics class, we have been working hard on a Design of Experiments project that optimizes a paper helicopter with respect to hang time an accuracy of a decent down a stairwell.

We were to design a helicopter that would drop 3 stories down within the 2ft gap between flights of stairs.

[design of experiments is] very powerful when you have lots of variables (ie. paper type, helicopter blade length, blade width, body height, body width, paperclip weights, etc) and not a lot of time to vary each one individually. If we were to individually change each variable one at a time, we would have made over 256 different helicopters. Instead we built 16, tested them, and got a feel for which variables were most important. We then focused on these important variables for design improvement through further testing and optimization.

Related: 101 Ways to Design an Experiment, or Some Ideas About Teaching Design of Experiments by William G. Hunter (my father) – posts on design of experimentsGeorge Box on quality improvementDesigned ExperimentsAutonomous Helicopters Teach Themselves to FlyStatistics for Experimenters

The Nobel Prize in Physics 2009

The 2009 Nobel Prize in Physics honors three scientists, who have had important roles in shaping modern information technology, with one half to Charles Kuen Kao and with Willard Sterling Boyle and George Elwood Smith sharing the other half. Kao’s discoveries have paved the way for optical fiber technology, which today is used for almost all telephony and data communication. Boyle and Smith have invented a digital image sensor – CCD, or charge-coupled device – which today has become an electronic eye in almost all areas of photography. The Nobel prize site includes great information on the science behind the research that has been honored:

The first ideas of applications of light guiding in glass fibers (i.e. small glass rods) date from the late 1920’s. They were all about image transmission through a bundle of fibers. The motivation was medicine (gastroscope), defense (flexible periscope, image scrambler) and even early television. Bare glass fibers were, however, quite leaky and did not transmit much light. Each time the fibers were touching each other, or when the surface of the fibers was scratched, light was led away from the fibers. A breakthrough happened in the beginning of the 1950’s with the idea and demonstration that cladding the fibers would help light transmission, by facilitating total internal reflection.

Optical communication of today has reached its present status thanks to a number of breakthroughs. Light emitting diodes (LEDs) and especially diode lasers, first based on GaAs (800-900 nm) and later on InGaAsP (1-1.7 m), have been essential. The optical communication window has evolved from 870 nm to 1.3 m and, finally, to 1.55 m where fiber losses are lowest. Gradient-index fibers were used in the first optical communication lines. However, when moving towards longer wavelengths and longer communication distances, single-mode fibers have become more advantageous.

Nowadays, long-distance optical communication uses single mode fibers almost exclusively, following Kao’s vision. The first such systems used frequent electronic repeaters to compensate for the remaining losses. Most of these repeaters have now been replaced by optical amplifiers, in particular erbium-doped fiber amplifiers. Optical communication uses wavelength division multiplexing with different wavelengths to carry different signals in the same fiber, thus multiplying the transmission rate. The first non-experimental optical fiber links were installed in 1975 in UK, and soon after in the US and in Japan. The first transatlantic fiber-optic cable was installed in 1988.

Related: How telephone echoes lead to digital cameras2007 Nobel Prize in Physics2006 Nobel Prize in Physicsposts on Nobel laureates

2008 National Medals of Science and National Medals of Technology and Innovation

Presidential Medal of Science - USA
The winners of the 2008 National Medals of Science, and National Medals of Technology and Innovation, have been announced. The recipients will receive the awards a White House ceremony in October.

“These scientists, engineers and inventors are national icons, embodying the very best of American ingenuity and inspiring a new generation of thinkers and innovators,” President Obama said. “Their extraordinary achievements strengthen our nation every day – not just intellectually and technologically but also economically, by helping create new industries and opportunities that others before them could never have imagined.”

National Medal of Science
Dr. Berni Alder, Lawrence Livermore National Laboratory, CA
Dr. Francis Collins, National Institutes of Health, MD
Dr. Joanna Fowler, Brookhaven National Laboratory, NY
Dr. Elaine Fuchs, The Rockefeller University, NY
Dr. James Gunn, Princeton University, NJ
Dr. Rudolf Kalman, Swiss Federal Institute of Technology, Zurich
Dr. Michael Posner, University of Oregon, OR
Dr. JoAnne Stubbe, Massachusetts Institute of Technology, MA
Dr. J. Craig Venter, J. Craig Venter Institute, MD & CA

National Medal of Technology and Innovation
Dr. Forrest M. Bird, Percussionaire Corp., ID
Dr. Esther Sans Takeuchi, University at Buffalo, SUNY, NY
Team: Dr. John E. Warnock and Dr. Charles M. Geschke (Adobe Systems Inc., CA)
Company: IBM Corporation, NY

Related: 2007 National Medals of Science and TechnologyNational Science and Technology Medals (for 2005 and 2006)2004 Medal of Science Winners (including Norman E. Borlaug)

3D Printing is Here

photo of objects printed using a 3D printerPhoto by Jessica Sabo at the at 2009 Annual ASEE Conference.

The Future of Printing is 3D [I removed the broken link]

At this year’s annual ASEE Conference in Austin, one of the main topics of conversation started with the question, “have you seen the 3D printer?”. The company Stratasys, Inc. has created their Dimension 3D Printers. Their latest innovation is their line of uPrint machines, which are less costly (prices starting at $14,900)

Jesse Roitenberg, the representative from Stratasys at the conference, explained the benefits of using 3D printing as opposed to building models by hand:

“With a 3D printer, you are actually able to create an object as you had designed it. Once the object is created, the designer is then able to hold, test and verify the design. The object created is more accurate and the process is less time consuming.”

The Dimension 3D printers have been used in both educational facilities and the workplace, benefiting everyone from engineers to middle school science teachers. Below is a video of Jay Leno explaining how he was able to use the 3D printer to recreate an old steam engine car part.

Related: Open Source 3-D PrintingA plane You Can PrintCool Mechanical Simulation SystemTransferring Train Passengers Without Stopping
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Engineer Tried to Save His Sister and Invented a Breakthrough Medical Device

Here is another remarkable example of the great benefit engineers provide society.

How a software engineer tried to save his sister and invented a breakthrough medical device

I wanted to help my sister as much as I could. I went to Medline, where there are hundreds of thousands of documents describing clinical studies, to see what I could find.

There are billions of dollars spent every year on clinical studies. I was surprised to discover that there were sometimes clinical studies of treatments for which there were no clinical applications. The trials would show successful results but no clinical applications.

I found a 1987 Italian funded set of clinical studies that showed successful treatment of tumors by the application of chemotherapy directly into the tumors. But I could find nothing since then.

It took us two years to do the engineering. And it has taken the FDA seven years and two months to approve the product for sale. We were able to shorten the FDA process a little by saying that it was similar to other devices that had already been approved.

Great stuff.

Related: Cardiac Cath Lab: Innovation on SiteSurgeon-engineer advances high-tech healingHome Engineering: Dialysis machineStoryCorps: Passion for Mechanical EngineeringEngineers Should Follow Their Hearts

Appropriate Technology: Solar Water in Poor Cairo Neighborhoods

Cairo Slums Get Energy Makeover

Since 2003 the nonprofit Solar CITIES project has installed 34 solar-powered hot water systems and 5 biogas reactors in Cairo’s poor Coptic Christian and Islamic neighborhoods.

Solar CITIES’ hot water systems are constructed from recycled materials and are uniquely tailored to the parts of a city where water and electricity availability are often sporadic. “The problem with professional solar hot water systems is that they’re made for cities with continuous water,” Culhane said. By contrast, Solar CITIES’s water heaters use a city’s water when it’s available but draw from a backup storage tank when it’s not.

The setup consists of an insulated rectangular box covered in clear glass or plastic on one side. Inside the box are copper tubes wrapped in sheets of aluminum, which are painted black. Sunlight striking the darkened aluminum is converted to heat, which is then used to warm water flowing through the pipes. The glass sheet on top of the box prevents the heat from being carried away by wind.

Solar CITIES also installs biogas reactors, which are based on designs Culhane saw while working in India. The reactors use microbes harvested from animal guts to break down food wastes into flammable gas that can be used for cooking and heating. If necessary, the reactors can draw hot water from the solar water heaters to maintain the warm temperatures the bacteria need to survive.

By attaching a simple plastic tube to the reactors, gas can be piped down several stories for residents to use. “In 24 hours, you’ve got 2 hours of cooking gas from yesterday’s cooking garbage,” Culhane said. The biogas reactors provide a more reliable supply of cooking gas than most residents currently have.

Awesome, I love to see people using engineering to make life better for those that can truly use help.

Related: Engineering Appropriate Technology SolutionsWater Pump Merry-go-RoundReducing Poverty15 Photovoltaics Solar Power InnovationsCurious Cat Egypt Travelogue

Why the World Needs More Engineers

Why the World Needs More Engineers by Sir James Dyson

I have always advocated for investment in engineering – to both improve society and stimulate economies.

Today, the focus is on sustainability and making products and technology that will spur on economic recovery. Three billion dollars have been invested in the National Science Foundation already this year. And the U.S. plans to put more money into science research than ever before.

This is encouraging. We need to take a long term view of how engineering fits into our lives – from education and training, to job creation. The US, like the UK, needs more science and math teachers. But we also need to renew interest in these vital and pioneering fields.

Related: Science, Engineering and the Future of the American EconomyEconomic Strength Through Technology LeadershipThe Future is Engineering

Lego Mindstorms Robots Solving: Sudoku and Rubik’s Cube

LEGO Mindstorms Rubik’s Cube Solver

Tilted Twister solves Rubik’s cube fully automatically.
Just place the scrambled cube on Tilted Twister’s turntable. An ultrasonic sensor detects its presence and starts to read the colors of the cube faces using a light sensor. The robot turns and tilts the cube in order to read all the faces. It then calculates a solution and executes the moves by turning, tilting and twisting the cube.

The challenge was to build the robot using only the Lego Mindstorms NXT Retail-kit. And to make it completely independent, without need of being connected to a PC.
The Lego Mindstorms NXT Retail-kit contains three servo motors and four sensors (touch, light, ultrasonic and sound). How should I build the robot using only these items?
After a lot of experimenting I came up with a solution – If I tilted the whole robot, it would be possible for it to tilt the cube using only one motor, leaving the other two motors for turning the cube and for positioning the light sensor. Thus Tilted Twister.

Scanning the cube: 1 minute
Calculating a solution: 20 – 40 seconds
Executing the moves: 1 – 5 minutes. Average 4.5 minutes (60 faceturns)
Average total time: 6 minutes

Very cool. Related book: Building Robots With Lego Mindstorms

Related: Build Your Own Tabletop Interactive Multi-touch ComputerBabbage Difference Engine In LegoIf Tech Companies Made SudokuLego Autopilot Project UpdateRubick’s Cube Solving Lego Mindstorms RobotOpen Source for LEGO Mindstorms