Category Archives: Engineering

Stop Sign Mistake Proofing

This is a pretty cool example of using technology to prevent problems. The video shows a system that cascades a sheet of water and displays a stop sign directly in the path of trucks ready to crash into a tunnel (because the truck is too tall).

The driver had ignored several less obvious signals that they were headed for danger. This is an application of one of my favorite management (and industrial engineering) concepts: mistake proofing. As I have stated before, often it is really mistake making more difficult rather than mistake proofing. This truck driver ignored the first several warnings and actually could have ignored this one. This system doesn’t physically prevent the error (the options to do this I can think of would be impractical) but this does prevent the errors in any reasonable case it seems to me.

It does seem the process could be improved a big by doing the cool shower stop sign when the truck still has time to turn off without a huge delay. From the video it seems the truck progressed to a point where getting it out of the way created a major traffic backup.

Related: Practicing Mistake-Promoting Instead of Mistake-Proofing at AppleVisual Management with Brown M&MsPoor Results Should be Addressed by Improving the System Not Blaming IndividualsCutting the Boarding Time of Planes in Half

DIY Air Filters for Your House

In January 2013 PhD student Thomas Talhelm, was living in Bejing, China with very bad air pollution and wondered why air purifiers cost so much. He bought a HEPA filter on Taobao, strapped it to a simple fan, bought a particle counter, ran some tests, and published the results.

As the effort gained publicity and people said they had trouble finding the right type of fan and a trustworthy HEPA, Thomas and his friends Gus and Anna decided to launch Smart Air in September 2013 to ship fans and the best HEPAs they could find to people all over China.

Smart Air believes that if more people saw their open­ source data and testing, more people would know that clean air doesn’t have to cost thousands of RMB (hundred of USD). The simplest solution (a fan, filter and strap to hold the filter to a fan) costs 200 RMB (under US $35).

I love simple solutions. And I love entrepreneurship combined with engineering to provide customers value.

Related: Air Pollution Resulted in 223,000 Cancer Deaths in 2010Extremely Bad Haze in Johor Bahru and SingaporeUsing Drones to Deliver Medical Supplies in Roadless AreasPay as You Go Solar in India

It is also great that they provide useful data including: HEPAs lasted 90 days without any drop in effectiveness, then effectiveness dropped by 4% between days 100-130. It’s up to you to decide whether that 4% is enough to warrant changing your filter after 3 months of nightly use.

iPhone Addition as Alternative to Expensive Ophthalmology Equipment

Researchers at the Stanford University School of Medicine have developed two inexpensive adapters that enable a smartphone to capture high-quality images of the front and back of the eye. The adapters make it easy for anyone with minimal training to take a picture of the eye and share it securely with other health practitioners or store it in the patient’s electronic record.

The researchers see this technology as an opportunity to increase access to eye-care services as well as to improve the ability to advise on patient care remotely.

The standard equipment used to photograph the eye is expensive — costing up to tens of thousands of dollars — and requires extensive training to use properly. Primary care physicians and emergency department staff often lack this equipment, and although it is readily available in ophthalmologists’ offices, it is sparse in rural areas throughout the world.

“Adapting smartphones for the eye has the potential to enhance the delivery of eye care — in particular, to provide it in places where it’s less accessible,” said Myung. “Whether it’s in the emergency department, where patients often have to wait a long time for a specialist, or during a primary-care physician visit, we hope that we can improve the quality of care for our patients, especially in the developing world where ophthalmologists are few and far between.”

“A picture is truly worth a thousand words,” he added. “Imagine a car accident victim arriving in the emergency department with an eye injury resulting in a hyphema — blood inside the front of her eye. Normally the physician would have to describe this finding in her electronic record with words alone. Smartphones today not only have the camera resolution to supplement those words with a high-resolution photo, but also the data-transfer capability to upload that photo securely to the medical record in a matter of seconds.

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Water Wheel

As I have posted before I really love appropriate technology solutions that make a difference in people’s lives. And those that help those that have the largest challenges (the very poor where even water and electricity are challenges).

hello wello from wello on Vimeo.

Wello is a venture to improve people’s lives, they found women spend over 25% of their time each day collecting water. With the WaterWheel, they can now transport 50 liters at once – between 3 and 5 times the amount of water possible as compared to traditional methods: this means more water in less time.

Research shows that when women have extra time, they choose to spend it on activities that boost family income, education, health, and wellbeing.

Related: Clay Water Filters for GhanaEngineering a Better World: Bike Corn-ShellerPedal Powered Washing Machine

Segun Oyeyiola Converted a Volkswagen Beetle to Use Renewable Power

This Nigerian College Student Built a Wind- And Solar-Powered Car From Scraps

The engineering senior at Nigeria’s Obagemi Awolowo University spent a year retrofitting a Volkswagen Beetle into a wind and solar-powered car, partly made of free scrap parts donated by friends and family. Everything else cost under $6,000.

Not only did Oyeyiola install a giant solar panel on top of the Beetle; he also inserted a wind turbine under the hood. As Preston explains, that allows air to flow into the grill while the car is moving, subsequently turning the turbine’s rotors and charging the battery at the back of the car. Oyeyiola also built a strong suspension system to deal with the weight of the battery itself.

It’s not perfect. The battery takes four to five hours to charge, but Oyeyiola says he’s working on that. The biggest challenges, he says, came from finding the best materials to use, and the people telling him he was wasting his time.

Super cool.

OAU student builds a solar-powered car

Another thing that distinguishes my car from the common ones you see around is that you can know the state of the car through your mobile phones. I wrote a software that you can install which will give you the basic information about the car while in your room.

My message to my fellow students is that Rome was not built in a day. It is better to start anything you want to do now and don’t never, I repeat, never expect someone to believe in your dreams because they may not understand it as you do. Endeavor to follow your heart and do what will make you happy and that which will not affect your fellow being negatively.

It is so great to read what creative engineers all over the globe are able to accomplish.

Related: Oyeyiola Segun on TwitterPromoting Innovation in Sierra LeoneInspirational Engineer Builds Windmill from TrashClay Water Filters for GhanaHelp Science Education in Tanzania

Alternative Career Paths Attract Many Women in Science Fields

Instead of following traditional paths, women are using their science, technology, engineering, and math degrees to create new careers.

There are plenty of women out there engaged in traditional jobs in science, technology, engineering, and math, but many are forging novel, interdisciplinary, STEM-based careers that blur categories and transcend agenda.

Because women have traditionally been excluded from these disciplines, and because their fresh eyes allow them to make connections between fields, many women are launching careers, and even entire industries, based on a flexible and creative definition of what it means to be a scientist, artist, or engineer. K-12 schools have done a particularly poor job of integrating study across STEM fields and encouraging creativity and interdisciplinary connections.

We continue to teach science, technology, and math in isolation, as if they have little to do with one another. This sort of compartmentalized approach runs counter to what we know about effective learning: Students need to be able to connect content knowledge and concepts to real-world applications in order to develop mastery and passion for a subject.

The challenge for anyone seeking to forge a brave new path through STEM careers, particularly ones that involve interdisciplinary study and practice, is the challenge of job stability. Kendall Hoyt, professor of technology and biosecurity at Thayer School of Engineering explained, “Interdisciplinary career paths are easier to create than they are to sustain, because there is not an established career trajectory and evaluation system.”

The challenge of how to maximize the opportunities for those interested in careers in science, technology, engineering and math is important to all economies. There are difficulties in doing this and so continued focus on this area is good. My personal belief is we focus too much on the gender issue. Yes, we should reduce discrimination. I think we have done well but still have further to go.

Most of the suggested changes in how things should be done help women and also plenty of men that are turned off by the old way of doing things.

I also think we need to be careful in how we use data. Clamoring about discrepancies in a field with far more men (say physics) while not doing the same about a field with far more women (say psychology) is questionable to me. I don’t believe that any field that isn’t 50% male and 50% female is evidence that we need to fix the results so they are 50% each.

I believe we should provide everyone the opportunity to pursue the interests they have. They must perform to earn the right to continue. And we don’t want to waste potential with foolish barriers (for women, minorities or men). But if we do so and certain fields attract more women and others attract more men I think we can waste our effort by being too worried that certain fields are problematic.

If we are concerned it should be based on data and looking at the real world situation. In the coming decades my guess is women will exceed men in careers in many science disciplines (engineering still has fairly high male bias overall though some field, such as bio-engineering are already majority female graduates). It starts with education and women are already the majority of undergraduate degrees in science and engineering overall. And in many disciplines they dominate.

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Do It Yourself Solar Furnace for Home Heating

Man builds $300 solar furnace, decreases heating bill

“I think it’s something that everyone should have affixed right to [their] house. I think it should be part of your design,” said Buchanan. “It would be very easy to do. [With a] south-facing house like mine, it’s perfect.

“Just mount it on the side. If you touch the side of the house, even at —20 C, it’s still hot. We should be gathering that heat and driving it inside as quickly as possible.”

It is great to see do it yourself solutions that easily tap the energy provided by the sun to heat your house.

I had a friend that had a south facing greenhouse (attached to her house) that had 2 huge water tanks. They would heat up in the sun and give off heat all night (the stone floor would do the same thing).

Related: Brian’s Pop Can Solar HeaterSolar DIY Space Heating ProjectsHow to Build a Soda Can HeaterPay as You Go Solar in IndiaSoda-can furnaces powered by solar energy heat Denver neighborhoodGreen Building with Tire BalesCost Efficient Solar Dish by Students (2008)

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Pedal Powered Washing Machine

It is very easy to forget billions of people alive today do not have access to electricity, clean water and things like washing machines at home. As I have said before I love appropriate technology. Even more than that I love to see successful deployments of appropriate technology that make people’s lives better.

It is also great to see kids with the perseverance to make these products to meet needs they see around them. We need to do what we can to encourage these types of kids. They are the future engineers and entrepreneurs that will make lives better for the rest of society.

Remya Jose, a 14 year school girl from Kerala, India created this wonderful machine. Another version of it, has the normal bike pedals (closer together, instead of spread out, on opposite sides of the machine, like in the video).

As far as I can tell the original video was from 2008 (and Remya created the machine in 2005). I haven’t been able to find the current status of the product, this is the best I could find (from 2008). Turning these innovations into products that succeed commercially is very hard.

If I had control of a national development program (or if I just become super rich and have millions to devote to making the world better, I think an effort like this would be something I would try) I would put working with these kids to make the products work very high on my list of priorities. The learning process and creation of engineers and entrepreneurs would be extremely valuable on top of any success the products had.

Related: Appropriate Technology: Washing Clothes by Machine Instead by HandWashing Machine Uses 90% Less WaterEngineering a Better World: Bike Corn-Shelleranother bicycle washing machineAutomatic Dog Washing Machine

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Battery Breakthrough Using Organic Storage

Battery offers renewable energy breakthrough

a metal-free flow battery that relies on the electrochemistry of naturally abundant, inexpensive, small organic (carbon-based) molecules called quinones, which are similar to molecules that store energy in plants and animals.

The mismatch between the availability of intermittent wind or sunshine and the variable demand is the biggest obstacle to using renewable sources for a large fraction of our electricity. A cost-effective means of storing large amounts of electrical energy could solve this problem.

Flow batteries store energy in chemical fluids contained in external tanks, as with fuel cells, instead of within the battery container itself. The two main components — the electrochemical conversion hardware through which the fluids are flowed (which sets the peak power capacity) and the chemical storage tanks (which set the energy capacity) — may be independently sized. Thus the amount of energy that can be stored is limited only by the size of the tanks. The design permits larger amounts of energy to be stored at lower cost than with traditional batteries.

This looks like a very interesting field of research. Storing power remains one of the challenges for renewable energy sources such as solar and wind. This is especially true if the use is disconnected from the grid, but is even true for grid-connected uses. Especially as increasing the amount of wind and solar energy make it increasingly likely that surplus energy is created at certain times.

The research seems to allow for sensible size home storage setups. At the commercial level the volume needed is very large. Another concern to be addressed is how many cycles the “battery” is good for before it degrades; current experimentation show no degradation after 100 cycles but consumer/commercial usage will need thousands of cycles.

Related: Battery Breakthrough (solid sodium metal mated to a sulphur compound by an extraordinary, paper-thin ceramic membrane)Energy Storage Using Carbon Nanotubes (2006)Chart of Wind Power Generation Capacity Globally 2005-2012Recharge Batteries in Seconds

Hacking the Standard Bike Wheel

The Copenhagen Wheel stores energy (from braking…) and provides it when you need it (going up hill…). It is good to see innovation that helps transportation and can encourage people to be more active. Order now for $799.

Related: Engineering a Better World: Bike Corn-ShellerSeparated Bike Lanes Reduced Injuries by 45% and Increased Retail Sales 49% (for nearby stores)Bike Folds To Footprint of 1 WheelSports Engineering at MIT