Category Archives: Products

3D Printing is Here

photo of objects printed using a 3D printer

Photo by Jessica Sabo at the at 2009 Annual ASEE Conference.

The Future of Printing is 3D [I removed the broken link]

At this year’s annual ASEE Conference in Austin, one of the main topics of conversation started with the question, “have you seen the 3D printer?”. The company Stratasys, Inc. has created their Dimension 3D Printers. Their latest innovation is their line of uPrint machines, which are less costly (prices starting at $14,900)
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Jesse Roitenberg, the representative from Stratasys at the conference, explained the benefits of using 3D printing as opposed to building models by hand:

“With a 3D printer, you are actually able to create an object as you had designed it. Once the object is created, the designer is then able to hold, test and verify the design. The object created is more accurate and the process is less time consuming.”
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The Dimension 3D printers have been used in both educational facilities and the workplace, benefiting everyone from engineers to middle school science teachers. Below is a video of Jay Leno explaining how he was able to use the 3D printer to recreate an old steam engine car part.

Engineer Tried to Save His Sister and Invented a Breakthrough Medical Device

Here is another remarkable example of the great benefit engineers provide society.

How a software engineer tried to save his sister and invented a breakthrough medical device

I wanted to help my sister as much as I could. I went to Medline, where there are hundreds of thousands of documents describing clinical studies, to see what I could find.

There are billions of dollars spent every year on clinical studies. I was surprised to discover that there were sometimes clinical studies of treatments for which there were no clinical applications. The trials would show successful results but no clinical applications.

I found a 1987 Italian funded set of clinical studies that showed successful treatment of tumors by the application of chemotherapy directly into the tumors. But I could find nothing since then.
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It took us two years to do the engineering. And it has taken the FDA seven years and two months to approve the product for sale. We were able to shorten the FDA process a little by saying that it was similar to other devices that had already been approved.

Great stuff.

Appropriate Technology: Solar Water in Poor Cairo Neighborhoods

Cairo Slums Get Energy Makeover

Since 2003 the nonprofit Solar CITIES project has installed 34 solar-powered hot water systems and 5 biogas reactors in Cairo’s poor Coptic Christian and Islamic neighborhoods.
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Solar CITIES’ hot water systems are constructed from recycled materials and are uniquely tailored to the parts of a city where water and electricity availability are often sporadic. “The problem with professional solar hot water systems is that they’re made for cities with continuous water,” Culhane said. By contrast, Solar CITIES’s water heaters use a city’s water when it’s available but draw from a backup storage tank when it’s not.

The setup consists of an insulated rectangular box covered in clear glass or plastic on one side. Inside the box are copper tubes wrapped in sheets of aluminum, which are painted black. Sunlight striking the darkened aluminum is converted to heat, which is then used to warm water flowing through the pipes. The glass sheet on top of the box prevents the heat from being carried away by wind.
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Solar CITIES also installs biogas reactors, which are based on designs Culhane saw while working in India. The reactors use microbes harvested from animal guts to break down food wastes into flammable gas that can be used for cooking and heating. If necessary, the reactors can draw hot water from the solar water heaters to maintain the warm temperatures the bacteria need to survive.

By attaching a simple plastic tube to the reactors, gas can be piped down several stories for residents to use. “In 24 hours, you’ve got 2 hours of cooking gas from yesterday’s cooking garbage,” Culhane said. The biogas reactors provide a more reliable supply of cooking gas than most residents currently have.

Awesome, I love to see people using engineering to make life better for those that can truly use help.

Here Comes Science by They Might Be Giants

They Might Be Giants creates great music and has moved into creating music aimed at kids, of any age, over the last few years. They are releasing a new Album and animated DVD Here Comes Science, is being released tomorrow. Their music is both enjoyable to listen to and educational, something that is often attempted but rarely done as successfully as they do.

The release include the following songs and videos:

1. Science Is Real
2. Meet the Elements
3. I Am a Paleontologist w/Danny Weinkauf
4. The Bloodmobile
5. Electric Car w/Robin Goldwasser
6. My Brother the Ape
7. What Is a Shooting Star?
8. How Many Planets?
9. Why Does the Sun Shine?
Continue reading →

Battery Breakthrough

New battery could change world

Inside Ceramatec’s wonder battery is a chunk of solid sodium metal mated to a sulphur compound by an extraordinary, paper-thin ceramic membrane. The membrane conducts ions — electrically charged particles — back and forth to generate a current. The company calculates that the battery will cram 20 to 40 kilowatt hours of energy into a package about the size of a refrigerator, and operate below 90 degrees C.

This may not startle you, but it should. It’s amazing. The most energy-dense batteries available today are huge bottles of super-hot molten sodium, swirling around at 600 degrees or so. At that temperature the material is highly conductive of electricity but it’s both toxic and corrosive. You wouldn’t want your kids around one of these.

The essence of Ceramatec‘s breakthrough is that high energy density (a lot of juice) can be achieved safely at normal temperatures and with solid components, not hot liquid.

Ceramatec says its new generation of battery would deliver a continuous flow of 5 kilowatts of electricity over four hours, with 3,650 daily discharge/recharge cycles over 10 years. With the batteries expected to sell in the neighborhood of $2,000, that translates to less than 3 cents per kilowatt hour over the battery’s life. Conventional power from the grid typically costs in the neighborhood of 8 cents per kilowatt hour.
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A small three-bedroom home in Provo might average, say, 18 kWh of electric consumption per day in the summer — that’s 1,000 watts for 18 hours. A much larger home, say five bedrooms in the Grandview area, might average 80 kWh, according to Provo Power.;Either way, a supplement of 20 to 40 kWh per day is substantial. If you could produce that much power in a day — for example through solar cells on the roof — your power bills would plummet.

Ceramatec’s battery breakthrough now makes that possible.

Clyde Shepherd of Alpine is floored by the prospect. He recently installed the second of two windmills on his property that are each rated at 2.4 kilowatts continuous output. He’s searching for a battery system that can capture and store some of that for later use when it’s calm outside, but he hasn’t found a good solution.

“This changes the whole scope of things and would have a major impact on what we’re trying to do,” Shepherd said. “Something that would provide 20 kilowatts would put us near 100 percent of what we would need to be completely independent. It would save literally thousands of dollars a year.”

Very interesting stuff. If they can take it from the lab to production this could be a great thing, I would like one.

Bike Folds To Footprint of 1 Wheel

Inventor’s Bike Folds Into Its Own Wheel

Dominic Hargreaves‘s bike, The Contortionist, has been shortlisted for this year’s James Dyson Award for innovation. It may bag the young inventor Â£10,000.

The 24-year-old, from Battersea, London, said he wanted to create a decent folding bike after the one he was using collapsed. “I couldn’t find a folding bicycle I liked,” he added. “I wanted something that could take a bit of punishment and that you could have fun with. “So I made one myself.”

Mr Hargreaves has been in contact with various manufacturers and hopes to get the bike into production soon.

His bike lock system (see photo) won the Toyota IQ Awards.

Google Uses Only Outside Air to Cool Data Center in Belgium

Another example of what makes Google such a good engineering company. They do some spectacular things but as importantly they take many, many, many, many individual steps which when taken together make a big difference. Google’s Chiller-less Data Center

Rather than using chillers part-time, the company has eliminated them entirely in its data center near Saint-Ghislain, Belgium, which began operating in late 2008 and also features an on-site water purification facility that allows it to use water from a nearby industrial canal rather than a municipal water utility.

Year-Round Free Cooling
The climate in Belgium will support free cooling almost year-round, according to Google engineers, with temperatures rising above the acceptable range for free cooling about seven days per year on average. The average temperature in Brussels during summer reaches 66 to 71 degrees, while Google maintains its data centers at temperatures above 80 degrees.

So what happens if the weather gets hot? On those days, Google says it will turn off equipment as needed in Belgium and shift computing load to other data centers. This approach is made possible by the scope of the company’s global network of data centers, which provide the ability to shift an entire data center’s workload to other facilities.

Washing Machine Uses 90% Less Water

We wrote about the nearly waterless washing machine from Xeros previously, here are some additional details. The nearly waterless washing machine (which uses 90% less water) was developed by transferring known science to another application. After extensive R&D by University of Leeds scientists a nylon polymer was selected to absorb stains and dirt due to its unique property to become highly absorbent in humid conditions. Better still, it is highly resilient so can be re-used time after time without losing its strength.

The power of polymer cleaning
The nylon polymer has an inherent polarity that attracts stains. Think of how your white nylon garments can get dingy over time as dirt builds up on the surface despite constant washing. However, under humid conditions, the polymer changes and becomes absorbent. Dirt is not just attracted to the surface, it is absorbed into the center.

Such research in university settings, then transferred to products are a great source of economic growth and environmental improvement.

1979 “iPod” Music Player

1979 music player patent application by Kane Kramer

1979 music player patent drawings by Kane Kramer, from Gizmodo

Suspiciously Prescient Man Files Patent for iPod-Like Device in 1979 by Dan Nosowitz

Kane Kramer, an inventor by trade, came up with a gadget and music distribution service almost eerily similar to the iPod-iTunes relationship that predates it by three decades. The guy predicted details down to DRM and flash memory’s dominance.

Kramer’s device, the IXI, was flash-based, even though flash memory in 1979 only could have held about three minutes of audio, and featured a screen, four-way controls, and was about the size of a cigarette pack. Even weirder, he envisioned the creation and sale of digital music and foresaw all the good and bad that would come from this: No overhead, no inventory, but a great push for independent artists, with the risk of piracy looming large.

He predicted DRM, though he didn’t go into many specifics, and in his one concession to the time, guessed that music would be bought on coin-operated machines placed in high-traffic areas.

Toyota Develops Thought-controlled Wheelchair

Toyota has developed a thought-controlled wheelchair (along with Japanese government research institute, RIKEN, and Genesis Research Institute). Honda has also developed a system that allows a person to control a robot through thoughts. Both companies continue to invest in innovation and science and engineering. The story of a bad economy and bad sales for a year or two is what you read in most newspapers. The story of why Toyota and Honda will be dominant companies 20 years from now is their superior management and focus on long term success instead of short term quarterly results.

The BSI-Toyota Collaboration Center, has succeeded in developing a system which utilizes one of the fastest technologies in the world, controlling a wheelchair using brain waves in as little as 125 milliseconds (one millisecond, or ms, is equal to 1/1000 seconds.

Plans are underway to utilize this technology in a wide range of applications centered on medicine and nursing care management. R&D under consideration includes increasing the number of commands given and developing more efficient dry electrodes. So far the research has centered on brain waves related to imaginary hand and foot control. However, through further measurement and analysis it is anticipated that this system may be applied to other types of brain waves generated by various mental states and emotions.