Tag Archives: Engineering

The Engineer That Made Your Cat a Photographer

photo by Binky the cat or another catThis article is the result of the first Curious Cat engineer interview. My favorite post detailed the great engineering project Jürgen Perthold undertook to engineer a camera that his cat could wear and take photos. So I decided to interview him.

The Engineer That Made Your Cat a Photographer by John Hunter:

This time I thought about our cat who is the whole day out, returning sometimes hungry sometimes not, sometimes with traces of fights, sometimes he stay also the night out. When he finally returns, I wonder where he was and what he did during his day. This brought me to the idea to equip the cat with a camera. The plan was to put a little camera around his neck which takes every few minutes a picture. After he is returning, the camera would show his day.

The Amazing CatCam is not only a great product but a wonderful engineering story. See our past post for some background on how an engineer allowed you to help your cat become a photographer. On the development of the CatCam Jürgen Perthold says, “More or less it was just a joke, born with a crazy idea.” Such a great sentiment and with wonderful results.

What path led him to the desire and ability to pursue the crazy idea and become the Curious Cat engineer of the year? He was born in Aalen, Germany. He started playing with electronics as he was 13. At 15 he added computer programming and with a friend they programmed games, applications and hardware control over the years. He studied Optoelectronics at the University of Aalen, Germany extending his knowledge further.

For the last few years he has worked for Bosch, an international manufacturing company, in the automotive hardware section. Last summer, he transfered from Germany to Anderson, South Carolina as a resident engineer for transmission control unit in a production plant for automobile parts. On a side note, the United States is still by far the largest manufacturer in the world.
photo by Binkey the cat, from under a car
The demand for the cameras is still higher than his capability to produce the cameras. He has raised the price, to limit the demand. When I first saw the prices I couldn’t believe how inexpensive it was. And, in my opinion, they are still a incredible deal. Order your CatCam now: it is a great gadget for yourself or it makes a great unique, gift. Most orders have been from the UK, Germany and the USA.

Most people don’t have technical background so they buy the full unit. But he reports that some brave souls order a kit because of price or availability although they have not done anything similar before. What a great way to challenge yourself and, if you succeed, end up with a wonderful creation when you finish.

He is in discussion with several different groups to ramp up production. The main problem is that producing the device requires electronics, optics, software, mechanics and logistics expertise. So, for the time being, he continues to modify the cameras by hand because no investments are necessary and the production can be scaled according to the demand. The required soldering, electronics and system knowledge makes it a challenge to outsource. So, for now, CatCam production is adding to the USA manufacturing output total. He is also planning to produce more products.
photo of Jacquie the cat wearing a CatCam
Jürgen believes that getting the cat camera working was not that challenging. You can take a look at his explanation of how he did so to decide for yourself. He does admit that challenges do arise if you want to produce cameras for others. To do that you must create a product that is foolproof, reliable, and easy to use and manufacture.

“I was surprised how famous one can get with ‘boring’ technical engineering stuff. I like this not only for me but for all other engineers out there who daily work hard on challenges which others don’t even understand. We as engineers make the world moving but usually we are not recognized.” Everyone enjoys the products of the labors of engineers (such as cell phones, MP3 players, cars, planes, bridges, internet connections) but few see the required knowledge, work and the people that bring those products into being.
photo by Jacquie the cat of a vine
Jürgen “hopes that I made ‘engineering’ a bit more visible to people who did not think about it before, for example, female cat owners who never had a solder iron in the hand and bought plain SOIC chips because they wanted the cat camera…”

I think he has done a great job illustrating the engineering behind the CatCam and making engineering fun. And in so doing hopefully is making more people aware of the engineers that make so many wonderful modern gadgets. Go buy a CatCam now (and if you are adventurous buy the parts and create your own – you will learn a lot about what makes all your modern gadgets work). And then send in the pictures your cat takes so everyone can see the wonderful things engineers make possible.

The photos here show the results of several new cat photographers (Binky the cat [first 2 photos] and Jacquie the cat [last 2]). Only a small percentage of CatCam owners have shared there pictures so far.

Over the next few years he would like to learn to sail, visit Yellowstone national park, walk the Camino de Santiago again, move on to other international assignment (maybe far east) and continuing raising his two children.

The Curious Cat Science and Engineering Blog is written by John Hunter and tracks a wide variety of developments, happenings, interesting under-publicized facts, and cool aspects of science and engineering.

Home Engineering: Windmill for Electricity

photo of windmill

William Kamkwamba’s Malawi Windmill:

I built my first windmill when I was 15. Over the next few years I kept refining the design. I made many modifications to the plans i found in the book. For example, I increased the blades from three to four to provide more power output. The windmill now powers lights for 3 rooms and a light over our porch outside. I also use it to power my family’s two radios. I also can charge mobile phones that the neighbors have.

Two weeks ago I used a computer for the first time. I learned about Google and searched for “windmill” and “solar energy.” I was amazed to learn how many entries there were for both subjects. My friends showed me how to create an email address and now I am on Gmail. Now I am practicing sending and receiving emails when I have access to a computer.

On Sunday, my friends from National Solar and I completed the next phase of work on my electrical system. You can see a compete set of (my first) digital photos at my new site on Flickr. I had the following goals:

1. Upgrade the power generation in the windmill
2. Upgrade the battery technology and capacity, to provide more even power for more hours at a time
3. Increase the brightness of the lighting (lumens) to make it easier for my family to accomplish tasks at night, especially to read…

Photo: Back in November, the windmill was only 5 meters (15 feet) tall compared to 12 meters (36 feet) today. I raised the height because I discovered that the best wind was just over the top of the shorter windmill.

Related: Building an Electricity Producing Wind TurbineMicro-Wind Turbines for Home UseFloating Windmills

S&P 500 CEOs – Again Engineering Graduates Lead

2006 Data from Spencer Stuart on S&P 500 CEO (pdf document) shows once again more have bachelors degrees in engineering than any other field.

Field
   
% of CEOs
Engineering 23%
Economics 13%
Business Administration 12%
Liberal Arts 8%
Accounting 8%
No degree or no data 3%

This data only shows the data for 65% of CEOs, I would like to see the rest of the data but it is not provide in this report. 41% of S&P CEOs have MBAs. 27% have other advanced degrees.

Related: Top degree for S&P 500 CEOs? Engineering (2005 study)Science and Engineering Degrees lead to Career SuccessUSA Engineering JobsCurious Cat Management Improvement Blog

Awesome Cat Cam

CatCam - photo of the famous cat photographer CatCam - cat photographer on the run CatCam - cat photographer get picture of another cat

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CatCam by Juergen Perthold – this great project involved taking a digital camera and some additional equipment to create a camera that his cat wore around his neck which took pictures every 3 minutes. The pictures are great. The cat got photos of several other cats and seemed to like cars.

See more cool gadgets, See our other popular posts and our cat related posts.

Sometimes I have some challenging ideas, or crazy like some other people would say. This time I thought about our cat who is the whole day out, returning sometimes hungry sometimes not, sometimes with traces of fights, sometimes he stay also the night out. When he finally returns, I wonder where he was and what he did during his day. This brought me to the idea to equip the cat with a camera. The plan was to put a little camera around his neck which takes every few minutes a picture. After he is returning, the camera would show his day.

The VistaQuest made it very easy for me, because it is able to supply my circuit also if switched off. This is because of an internal DC/DC converter which boosts the voltage from the 1.5V battery to 3.3V. The DC/DC converter is always working because of the internal SRAM which holds the pictures. I just had to hook the microcontroller to the internal camera supply.

Well, I thought the hardest part is done by developing the software and soldering the controller board. But it is more the housing to protect the camera. You can not imagine what kind of requirements have to be fulfilled if you want to equip your cat with a camera. I built a small housing out of plastic plates and put it on the collar of the cat for evaluation purpose. This housing was last seen as the cat walked out of the door… Probably the wires I used for attaching were not strong enough. Or someone released the cat from the interesting looking piece.

For the second try I used the plastic package of a child toy (Kinderueberraschung), put a stone in it for loading it with some weight and attached it again to the cat collar. This time the part returned – dirty and scratched outside, water inside. What the hell is the cat doing !? This raised the requirements for the camera protective housing a lot

Big moment no. 1: attach the collar with the camera to the cat. The reaction was not very happy but finally accepted. Reality check passed 🙂

This is my favorite home engineering project. The concept is great. The explanation of the technology is great. The adjustment to real life situations is great. The end result (the photos) is great. This wins the non-existent Curious Cat Cool Contraption award. If someone doesn’t start selling prefabricated cat cameras I will be very surprised (if I was more enterprising I would do it myself). Maybe J. Perthold will, in any event he should inspire many to try making their own.

Related: The Cat and a Black BearAutomatic Cat FeederThe sub-$1,000 UAV Project
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Design for the Unwealthiest 90 Percent

Design for the unwealthiest 90 percent by Alice Rawsthorn:

Many humanitarian designers focus on helping the needy to enhance their earning potential by setting up new businesses, or running existing ones more efficiently. The Bamboo Treadle Pump enables poor farmers in countries like Bangladesh, Cambodia and India to pump up groundwater during the dry season. The Big Boda Load-Carrying Bicycle provides cheap transport in Kenya and Uganda to carry hundreds of pounds of cargo or two passengers using pedal-power. And thanks to the KickStart MoneyMaker Block Press, eight workers can produce up to 800 building blocks a day from soil and a small quantity of cement.

Related: Appropriate TechnologySafe Water Through Play$100 Laptop

CERN Pressure Test Failure

photo of Femilab inner triplet quadrupole at CERN

On March 27th a high-pressure test at CERN of a Fermilab-built ‘inner-triplet’ series of three quadrupole magnets in the tunnel of the Large Hadron Collider failed. Fermilab Director on the test failure:

We test the complex features we design thoroughly. In this case we are dumbfounded that we missed some very simple balance of forces. Not only was it missed in the engineering design but also in the four engineering reviews carried out between 1998 and 2002 before launching the construction of the magnets. Furthermore even though every magnet was thoroughly tested individually, they were never tested with the exact configuration that they would have when installed at CERN–thus missing the opportunity to discover the problem sooner.

We need and want to make sure that we find the root causes of the problem and from the lessons learned build a stronger institution. Beyond that, there is no substitute for the commitment each of us makes to excellence, to critical thinking and to sweating every detail.

In a Fermilab Update on Inner Triplet Magnets at LHC they state: “The goal at CERN and Fermilab is now to redesign and repair the inner triplet magnets and, if necessary, the DFBX without affecting the LHC start-up schedule. Teams at CERN and Fermilab have identified potential repairs that could be carried out expeditiously without removing undamaged triplet magnets from the tunnel.”

Related: Fermilab Statement on LHC Magnet Test FailureAccelerators and Nobel LaureatesFind the Root Cause Instead of the Person to Blame
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Concrete Houses 1919 and 2007

Concrete Edison House

Robo-builder threatens the brickie [the broken link was removed]

Is the writing on the wall for the brickie? Engineers are racing to unveil the world’s first robot capable of building a house at the touch of a button. The first prototype — a watertight shell of a two-storey house built in 24 hours without a single builder on site — will be erected in California before April.

Brickie?: a search seems to indicate that is a bricklayer.

By building almost an entire house from just two materials – concrete and gypsum – the robots will eliminate the need for dozens of traditional components, including floorboards, wooden window frames and possibly even wallpaper. It may eventually be possible to use specially treated gypsum instead of glass window panes. Engineers on both projects say the robots will not only cut costs and avoid human delays but liberate the normal family homes from the conventional designs of pitched roofs, right-angled walls and rectangular windows.

Edison patented a process for constructing concrete buildings in 1908 (1917 issued). Photo is of a concrete Edison house being constructed in one day in Union, NJ on October 9th, 1919. See more photos of concrete houses and much more at the great National Park Service Edison photo gallery [sadly the NPA broke the link and it has been removed].

Related: Thomas Edison’s Remaining Concrete HouseEdison Patent ListGoogle Patent SearchUW- Madison Wins 4th Concrete Canoe CompetitionLight transmitting concrete

More from the article:

Inspired by the inkjet printer, the technology goes far beyond the techniques already used for prefabricated homes. “This will remove all the limitations of traditional building,” said Hugh Whitehead of the architecture firm Foster & Partners, which designed the “Gherkin” skyscraper in London and is producing designs for the Loughborough team. “Anything you can dream you can build.”

The robots are rigged to a metal frame, enabling them to shuttle in three dimensions and assemble the structure of the house layer by layer. The sole foreman on site operates a computer programmed with the designer’s plans. The researchers in Los Angeles claim their robot will be able to build the shell of a house in 24 hours. “Compared to a conventional house, the speed of construction will be increased 200-fold and the building costs will be reduced to a fifth of what they are today,” said Khoshnevis.

The rival British system is likely to take at least a week but will include more sophisticated design features, with the computer’s nozzle weaving in ducts for water pipes, electrical wiring and ventilation within the panels of gypsum or concrete.

Using Viruses to Construct Electrodes and More

She harnesses viruses to make things

Manufacturing was once the province of human hands, then of machines. Angela Belcher, professor of materials science and engineering and biological engineering at MIT, has pushed manufacturing in another, much smaller, direction: Her lab has genetically engineered viruses that can construct useful objects like electrodes and wires.

Her lab employed this method to form an electrode that can be used in a lithium ion battery like the rechargeable ones used in electronics. The result looks like an innocuous length of celluloid tape, the sort you could use to wrap a package.

“It’s self-assembled,” says Belcher. “The viruses make these materials at room temperature.” So there’s little pollution.

Belcher hopes to be making prototypes within the next two years. “Actual devices are five to 10 years off.”

Related: Webcasts including: Viruses as nanomachinesVirus-Assembled BatteriesWhat Are Viruses?Bacteria Sprout Conducting NanowiresBiological Molecular Motors

Seeing Machine from MIT

View from photo: an image (of a staircase) created to approximate the view through a seeing machine

MIT poet develops ‘seeing machine’ by Elizabeth A. Thomson

The work is led by Elizabeth Goldring, a senior fellow at MIT’s Center for Advanced Visual Studies. She developed the machine over the last 10 years, in collaboration with more than 30 MIT students and some of her personal eye doctors. The new device costs about $4,000, low compared to the $100,000 price tag of its inspiration, a machine Goldring discovered through her eye doctor.

The pilot clinical trial of the seeing machine involved visually impaired people recruited from the Beetham Eye Institute. All participants had a visual acuity of 20/70 or less in the better-seeing eye. A person with 20/70 vision can see nothing smaller than the third line from the top of most eye charts. Most participants, however, had vision that was considered legally blind, meaning they could see nothing smaller than the “big E” on a standard eye chart.

Goldring and colleagues are now working toward a large-scale clinical trial of a color seeing machine (the device tested in the pilot trial was black and white).